How To Make A Sheet Metal Star

Dollar tree cookie sheet diy barn star faux galvanized metal finish great for fall or any season duration.

How to make a sheet metal star.

The overall process is the same regardless of the metal you use. Bend the star points to the correct angle down the center with a hand brake. Once the patterns are drawn out carefully cut out sheet metal. Step 4 lay one leg of the star on the piece of scrap lumber.

Clean the star s edges with an angle grinder. You will need roughly 1 sheet of 24 by 36 in 61 by 91 cm metal to make your rose. Make a pattern on a sturdy type of paper such as poster board. Make one for yourself or make one as a gift.

Use the tin snips and cut the star shape out of the sheet metal. Hi i am looking for a formula that will give me a layout for a 3 dimensional 5 pointed star. Most frequently expensive sheet metal bending tools called brakes are used to bend sheet metal but you can also complete this task without one. Learn how to bend sheet metal so you.

In this instructable i m going to walk you through how to make one of these sheet metal barn stars. Bending sheet metal by hand is a manageable task if the piece of sheet metal is small and thin enough to handle. These metal barn stars are simple and quick to make. I want to form it out of sheet metal using 5 polygons and soldering them at the apex.

You will need a total of five identical kite shaped pattern pieces. They also provide a more decorative project to practice your sheet metal skills on. You should wear a pair of leather gloves as metal may be sharp and of course safety glasses. Make your cuts as smooth as possible.

Wipe all the pieces with acetone to remove any oil residue. You can use steel to make your rose but you can also use copper aluminum or general purpose sheet metal. Line the larger the star and materials to be used.