The bulge can then be tapped down flat with a hammer and dolly to thicken the metal in that spot.
How to weld sheet metal with a torch.
If you do not weld often or are concerned with the environmental impact of your practice propane torches can serve you well as they are inexpensive clean burning and recyclable.
Proper technique will come with practice and experience.
A common recommended fix is to use oxy acetylene heat to create a localized hot spot that bulges the metal above the mean surface of the panel.
Problems with welding sheet metal.
Propane can do the same thing although it is a much more.
In order to weld sheet metal or patch panel you have to follow certain rules and use specific techniques.
Sheet metal welding techniques.
If you are burning through the metal you re not moving the torch fast enough and or your welder is set too high.
Oxy fuel welding torches.
A filler rod is usually blended into the weld for strength.
This takes away some of the stretch.
Practice welding on pieces of scrap metal that are close to the same size as the material you will eventually weld.
This mixture when lit produces a clean burning flame suitable for heating or welding purposes.
But now i use henrob dhc 2000.
Move the torch faster and or reduce the amp setting of the welder and the lower the wire speed.
I used to have a smith torch but i ended up buying an airco.
Using a thinner wire 0 30 instead of 0 35 will also help.
It s a great torch.
For mig welding sheet metal it is often recommended to use an electrode wire of the smallest diameter to prevent burn through and warping.
The main reason to use a smaller diameter wire is that it takes less heat for melting and hence the metal around the weld is not heated to a very great extent.
Practice also on different sized pieces in order to get the idea of how to move the torch and at what angles you can hold it.
Gas welding joins metal using the heat of a torch burning both oxygen and a secondary fuel.