How To Weld Sheet Metal With Stick Welder

Tig welding sheet metal.

How to weld sheet metal with stick welder.

Although the weld burns off the zinc very little if any corrosion resistance is lost especially in thin section sheet metal. Forget the larger 1 8 inch tungsten electrode and use a smaller one. Sheet metal like 6010 said use the 6013 rod. Just kidding this tip is to explain how to weld sheet metal with a stick welder.

Also it will ensure that you don t get any warping of the materials you are working on and no burn through as well. Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. We need to establish what is considered thin metal. The real trick to weld sheet metal is to use a wire feed.

Remember 6013 can be used as a ful contact rod so you can stick it right down in the puddle and go. Porosity is almost inevitable and is affected mainly by the thickness of the zinc coating. How to weld sheet metal with a stick welder. A wire feed or tig welder is ideal for sheet metal but we will assume that you don t have one.

To weld sheet metal with solid wires use electrode positive ep or reverse polarity. In order to weld sheet metal or patch panel you have to follow certain rules and use specific techniques. Proper technique will come with practice and experience. Sheet metal welding techniques.

Play with it a little and see what it can and can t do for you. Manufacturers of filler metal have come up with special wires that promise to eliminate porosity. Tsc has it in 1 16th inch sticks which seems to work best for me. Disclaimer due to factors beyond the.